{"id":9249,"date":"2025-08-21T14:57:08","date_gmt":"2025-08-21T06:57:08","guid":{"rendered":"http:\/\/www.zhengyuan-valve.com\/?p=9249"},"modified":"2025-08-21T14:57:08","modified_gmt":"2025-08-21T06:57:08","slug":"how-to-control-the-rusting-of-forged-steel-valves","status":"publish","type":"post","link":"http:\/\/www.zhengyuan-valve.com\/?p=9249","title":{"rendered":"How to control the rusting of forged steel valves?"},"content":{"rendered":"<p>The rust prevention measures for forged steel valves should start from three aspects: material selection, process treatment, and daily maintenance.<br \/>\nAt the material level:<br \/>\nPriority should be given to stainless steel materials with a chromium content higher than 12%. Chromium reacts with oxygen to form a dense chromium oxide passivation film, which can block the penetration of moisture and corrosive media. If carbon steel substrate is used, a zinc protective layer needs to be formed through galvanizing or hot-dip galvanizing process, sacrificing anode characteristics to delay substrate corrosion.<br \/>\nIn terms of processing technology:<br \/>\nAcid pickling passivation is the core process: first, remove the surface oxide scale and free iron with phosphoric acid or nitric acid solution, and then form a nanoscale oxide film through passivation solution (such as a solution containing chromium nitrate) to improve salt spray resistance for more than 220 hours.<br \/>\nKey parts (such as valve stem sealing surface):<br \/>\nIt can be coated with polytetrafluoroethylene, utilizing its low friction coefficient and chemical inertness for dual protection.<br \/>\nDuring the usage and maintenance phase:<br \/>\nRegular inspection of valve body welds and sealing surfaces is required. If rust is found, it should be immediately treated with a specialized cleaning agent (such as KM0109) and coated with anti rust oil.<br \/>\nIt is recommended to install electrochemical anode protection devices in humid environments to protect steel components by consuming zinc or magnesium blocks.<br \/>\nValves that have been out of service for a long time should be injected with anti rust grease and replaced with inert gas (such as nitrogen) to remove residual media in the pipeline.<\/p>\n<p><img decoding=\"async\" class=\"alignleft size-full wp-image-9250\" src=\"http:\/\/www.zhengyuan-valve.com\/wp-content\/uploads\/2025\/08\/ce4870c86c9148a5a9424ede9fb767eb-11.jpg\" alt=\"\" width=\"400\" height=\"400\" srcset=\"http:\/\/www.zhengyuan-valve.com\/wp-content\/uploads\/2025\/08\/ce4870c86c9148a5a9424ede9fb767eb-11-66x66.jpg 66w, http:\/\/www.zhengyuan-valve.com\/wp-content\/uploads\/2025\/08\/ce4870c86c9148a5a9424ede9fb767eb-11-150x150.jpg 150w, http:\/\/www.zhengyuan-valve.com\/wp-content\/uploads\/2025\/08\/ce4870c86c9148a5a9424ede9fb767eb-11-200x200.jpg 200w, http:\/\/www.zhengyuan-valve.com\/wp-content\/uploads\/2025\/08\/ce4870c86c9148a5a9424ede9fb767eb-11-300x300.jpg 300w, http:\/\/www.zhengyuan-valve.com\/wp-content\/uploads\/2025\/08\/ce4870c86c9148a5a9424ede9fb767eb-11.jpg 400w\" sizes=\"(max-width: 400px) 100vw, 400px\" \/><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The rust p [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":9250,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[61],"tags":[1111],"acf":[],"_links":{"self":[{"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=\/wp\/v2\/posts\/9249"}],"collection":[{"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=9249"}],"version-history":[{"count":1,"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=\/wp\/v2\/posts\/9249\/revisions"}],"predecessor-version":[{"id":9251,"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=\/wp\/v2\/posts\/9249\/revisions\/9251"}],"wp:featuredmedia":[{"embeddable":true,"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=\/wp\/v2\/media\/9250"}],"wp:attachment":[{"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=9249"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=9249"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/www.zhengyuan-valve.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=9249"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}